and once everything was washed, I grabbed the motor and activator parts out for re-assembly


Carbon brush holders back in

Grabbed the turbopower box out, and grabbed a new motor bearing

which didnt fit, and upon closer inspection q know who have sent me the incorrect ones on my last order, so I have 10 random bearings, and 10 less tp motor bearings than I thought

Sorted the box out to seperate them and carried them on

Found a new re-greasable one, topped the grease up inside it and slotted it on

sat the coil back onto the fancase

top ancilleries back in

Wires re-fitted, and a new cable tie fitted


Didnt change the top bearing, as it felt fine, and they are a pain to change (may be able to change them in future though, will elaborate on that when I get to it) so I left it for now!

2 fan washers fitted

fan was cleaner now

fitted

I popped into the shed, and found the remains of the sealent I bought to re-seal the sump on my girlfriends stupid bloody vauxhall...

un-plugged the nozzle

and ran a (thicker than normal as I cut the nozzle wide for the sump mating face) bead around the housing. It stunk alot more than it did outside...

Seems to be a nice seal. I left it infront of the radiator overnight to cure


Onto the activator now. I think the activator is a replacement part too, should be brown not blue, but it's in such excellent condition I decided not to care!

2 shiny new brushroll bearings fitted

and the activator is back together

Onto the main machine now

motor foam glued back into place

end mount onto the fancase

Grabbed the height adjuster after that though, as its easier to fit without the motor in weighing it all down


Wheels on top

I then couldnt find the spring for hell, so I fitted the brackets so they wouldnt get lost either and moved on

Wheels refitted

and the caps back on

cleaned this cap up to get rid of the paint

Onto the bumper next

A good ciffing to remove all the gunk and it slotted back onto the chassis

motor mount fitted into the chassis

bellows fitted

and the motor slots into place!

Activator back in with a new genuine belt

Pivot points were greased up to avoid any more wear of them

the top half was sotted in behind the bellows and into place, after putting the reclining holding part in...

Screwed down

Spinal cord fed through

fitted the cord whilst there was still some slack before channeling it away

The bulb cleaned up nicely

I fitted the hood, then the baseplate

Top cord hook fitted

cord fed through

and wired up

wiring cover fitted

I fitted the handle wiring slightly differently, to ensure a good non sparky connection

Then pushed the handle body over that. The little palstic peg was missing sadly, so I improvised with a small screw with a nice head

refitted the switch

Bag door now, and the latch is refitted

Hinges were fitted, and the trunnion cover screwed in place

Bag fill tube back in place

The empty bag that came with the machine was previously used i think, and looked smeggy, so I found a nice new bag!


and finally, the bag door could be fitted!

Last night now, and I waved SWMBO off to work, Eva was at granny and grandads, so I taped up the decals on the machine

and got the rotary out!

Not all the damage came out, but the gloss and clarity came right back into the plastic!



Once polished and buffed, I covered it in a layer of wax and left it to haze

I found the height wheels spring under the sofa so fitted that

All the wax was buffed off, and she was done!





It worked much better after that!