The World's #1 Vacuum Cleaner Advice, Repair, Discussion & Information Forum

Author Topic: Shark SV800 Battery Sweeper - Stripdown and Refurb  (Read 227 times)

Online beko1987

  • Member
  • Posts: 3696
  • Country: gb
  • Gender: Male
  • Let's take it apart!
    • My blog
Shark SV800 Battery Sweeper - Stripdown and Refurb
« on: August 01, 2017, 11:51:46 PM »
Longer ago than I can remember (at least 2 cars back...) I collected this from Reading via a Freecycle ad!

<a href="https://www.youtube.com/watch?v=IxFmLi6DX2o" target="_blank">https://www.youtube.com/watch?v=IxFmLi6DX2o</a>

Not brilliant, so I gave it a few more hours

<a href="https://www.youtube.com/watch?v=nkA3JkUHHKE" target="_blank">https://www.youtube.com/watch?v=nkA3JkUHHKE</a>

Much better! After a full overnight charge it was very good

<a href="https://www.youtube.com/watch?v=V_HTymxbVOo" target="_blank">https://www.youtube.com/watch?v=V_HTymxbVOo</a>

We used it for a few months, the battery life increasing with each full charge and discharge, then it got relegated to the shed in the 'to do' pile, and forgotten about!

Until June, when I pulled it out!



And gave it the usual!

The handle removes via a latch

ila_rendered

ila_rendered

And splits apart

ila_rendered

One of the screw threads had snapped, not really noticeable with the rest of the screws in though

ila_rendered

Handle insert pops out

ila_rendered

But the 'plug' end didn't come out easily, so I left it to avoid unsightly damage

ila_rendered

The charger got a wipe down

ila_rendered

ila_rendered

Collector and restorer of vintage vacuums, Dyson Appreciator! Come and see my blog, where I am uploading all my mountains of brochures, manuals and other vacuum cleaner paperwork, and also my youtube channel @beko1987!

Online beko1987

  • Member
  • Posts: 3696
  • Country: gb
  • Gender: Male
  • Let's take it apart!
    • My blog
Re: Shark SV800 Battery Sweeper - Stripdown and Refurb
« Reply #1 on: August 02, 2017, 12:07:47 AM »
Time to remove the bin

ila_rendered

And remove the battery, which handily it shows how to do

ila_rendered

Here it is

ila_rendered

It unplugs and lifts out

ila_rendered

Informationy stuffs. This could be rebuilt with modern higher capacity cells should you have too much time on your hands I expect...

ila_rendered

Next, we undo all these screws

ila_rendered

Which splits the main casing

ila_rendered

The diffuser foam started to tear as I tried to remove it so I left it be

ila_rendered

The raw power of the thing

ila_rendered
Collector and restorer of vintage vacuums, Dyson Appreciator! Come and see my blog, where I am uploading all my mountains of brochures, manuals and other vacuum cleaner paperwork, and also my youtube channel @beko1987!

Online beko1987

  • Member
  • Posts: 3696
  • Country: gb
  • Gender: Male
  • Let's take it apart!
    • My blog
Re: Shark SV800 Battery Sweeper - Stripdown and Refurb
« Reply #2 on: August 02, 2017, 12:15:07 AM »
To unwire it all I started at the bottom, and unplugged the power nozzle connector

ila_rendered

Then realised it would be easier to just remove the brushroll housing first

ila_rendered

Then I found out the electrical connectors aren't spades, but actual bent contacts

ila_rendered

That removed, we can go back up top and look at the complicated PCB

ila_rendered

With solder joints that make mine look good...

ila_rendered

This dates from 2010, and sits under the top as the red light is the charging light

ila_rendered

Electronics removed, we can remove the 'socket' for the handle

ila_rendered

And down below remove the catch for the brushroll housing

ila_rendered

The motor fancase is held off by 2 rubber blocks either side

ila_rendered
Collector and restorer of vintage vacuums, Dyson Appreciator! Come and see my blog, where I am uploading all my mountains of brochures, manuals and other vacuum cleaner paperwork, and also my youtube channel @beko1987!


Online beko1987

  • Member
  • Posts: 3696
  • Country: gb
  • Gender: Male
  • Let's take it apart!
    • My blog
Re: Shark SV800 Battery Sweeper - Stripdown and Refurb
« Reply #3 on: August 02, 2017, 12:19:40 AM »
I took the fancase off, but the whole motor seems plastic glued together, so did not force it

ila_rendered

and instead moved down to the brushroll housing

ila_rendered

I wonder if the 1912 bit on this sticker is Wk19 2012? I had to slice through it anyway as it held the casing together...

ila_rendered

The belt cover is removed with a quarter turn of a fastener

ila_rendered

The rear wheels reveal 2 screws

ila_rendered

And with those and others removed, the cover comes off

ila_rendered

Which reveals the motor, and the second layer of the unit

ila_rendered

Which unscrews some more

ila_rendered

The pivoting neck of the brushroll housing comes apart now, by removing the locking tab either side

ila_rendered
Collector and restorer of vintage vacuums, Dyson Appreciator! Come and see my blog, where I am uploading all my mountains of brochures, manuals and other vacuum cleaner paperwork, and also my youtube channel @beko1987!

Online beko1987

  • Member
  • Posts: 3696
  • Country: gb
  • Gender: Male
  • Let's take it apart!
    • My blog
Re: Shark SV800 Battery Sweeper - Stripdown and Refurb
« Reply #4 on: August 02, 2017, 12:25:58 AM »
Like so

ila_rendered

The connectors sit behind a removable panel

ila_rendered

The wires just pull through the plastics. This is the brushroll motor

ila_rendered

And onto the bin!

ila_rendered

The top part/filter housing comes apart as so

ila_rendered

Underneath, it looks like a smiley face with a big nose

ila_rendered

Which is the bin flap release latch

ila_rendered

This is also the last part to come apart!

ila_rendered

Not too busy

ila_rendered
Collector and restorer of vintage vacuums, Dyson Appreciator! Come and see my blog, where I am uploading all my mountains of brochures, manuals and other vacuum cleaner paperwork, and also my youtube channel @beko1987!

Online beko1987

  • Member
  • Posts: 3696
  • Country: gb
  • Gender: Male
  • Let's take it apart!
    • My blog
Re: Shark SV800 Battery Sweeper - Stripdown and Refurb
« Reply #5 on: August 02, 2017, 12:30:58 AM »
And non washables

ila_rendered

Everything was washed, dried and polished up



And re-assembled, starting with the cyclone bin flap

ila_rendered

ila_rendered

Then the filter housing, along with it's filter which has been washed in the machine, but is stained

ila_rendered

Seal in

ila_rendered

Filter in the top part

ila_rendered

Which then slots into the main bit

ila_rendered

Then pops onto the bin, I removed the big sticker as it was a bit scabby

Collector and restorer of vintage vacuums, Dyson Appreciator! Come and see my blog, where I am uploading all my mountains of brochures, manuals and other vacuum cleaner paperwork, and also my youtube channel @beko1987!

Online beko1987

  • Member
  • Posts: 3696
  • Country: gb
  • Gender: Male
  • Let's take it apart!
    • My blog
Re: Shark SV800 Battery Sweeper - Stripdown and Refurb
« Reply #6 on: August 02, 2017, 12:34:18 AM »
Brushroll now, and the wires are fed through and pushed into position

ila_rendered

Then the cover is fitted and screwed on

ila_rendered

Rotating part is clipped together

ila_rendered

Time to mate the inner and outer brushroll housings

ila_rendered

ila_rendered

Fit the motor

ila_rendered

Then screw the top cover on

ila_rendered

Fit the brushroll and belt made by audio people

ila_rendered

And it looks much better

ila_rendered
Collector and restorer of vintage vacuums, Dyson Appreciator! Come and see my blog, where I am uploading all my mountains of brochures, manuals and other vacuum cleaner paperwork, and also my youtube channel @beko1987!

Online beko1987

  • Member
  • Posts: 3696
  • Country: gb
  • Gender: Male
  • Let's take it apart!
    • My blog
Re: Shark SV800 Battery Sweeper - Stripdown and Refurb
« Reply #7 on: August 02, 2017, 12:37:51 AM »
Main machine now, and all of the electricity drops right in!

ila_rendered

Handle socket

ila_rendered

Brushroll motor wiring fed down

ila_rendered

And wired up to the brushroll plug

ila_rendered

The carry handle insert goes in next

ila_rendered

Then the casing screws together

ila_rendered

Best put the power source back in

ila_rendered

Handle next, insert inserted!

ila_rendered

And the handle lobbed together

ila_rendered
Collector and restorer of vintage vacuums, Dyson Appreciator! Come and see my blog, where I am uploading all my mountains of brochures, manuals and other vacuum cleaner paperwork, and also my youtube channel @beko1987!


Online beko1987

  • Member
  • Posts: 3696
  • Country: gb
  • Gender: Male
  • Let's take it apart!
    • My blog
Re: Shark SV800 Battery Sweeper - Stripdown and Refurb
« Reply #8 on: August 02, 2017, 12:41:48 AM »
It was all clipped together and confirmed working and complete!





ila_rendered

and it sold a few days later for 25, which isn't bad for a freebie, although I probably put far too much effort into the whole thing!

I didn't really do an after video, but it was much like this

<a href="https://www.youtube.com/watch?v=bhHzuJw4Awc" target="_blank">https://www.youtube.com/watch?v=bhHzuJw4Awc</a>

Bar the removable battery, crevice tool (as it didn't have one with it) and not being american!
Collector and restorer of vintage vacuums, Dyson Appreciator! Come and see my blog, where I am uploading all my mountains of brochures, manuals and other vacuum cleaner paperwork, and also my youtube channel @beko1987!

Dyson Spare Parts


 

Dyson Spare Parts

Sebo Vacuum Cleaners

Buy a Dyson DC04 Wand Handle

The Dyson Medic Blog

Dyson Spares, Parts, AdviceFollow us on Twitter

Manchester Vacson Google+

Manchester Vacs on Instagram