Dyson Models > Second Generation "The Ball" Dysons.

Dyson DC41 Mk2 (Erp) - Stripdown and Refurb!

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beko1987:
A few months ago now, an amazing ebay steal and a freecycle find had the back of my car looking like this after a lovely drive through oxfordshire one Sunday



The Sebo X1 is already sold, the DC40 Mk1 is still here, but we already have a nice rebuild thread on one of those, so this is all about this:







//www.youtube.com/watch?v=BVKmReUAbHw
A Dyson DC41 Mk2 Erp for £5!

So on we go!

Cyclone Off



Turn it on it's side, and remove the red clip holding the brushroll housing on





Drop the cable



And release the hose

beko1987:
Which was lovely and clean!



The wand unclips from the hose



And the tools release button pops off



As does the cover for the top cord hook screw



The screw comes out, as does the spring behind it, and the hook itself then falls off the wand



The hose also splits, and this will show how to split the hose end for repair too! Pop the plastic end cap off the hose cuff



The rubber cuff pulls off the hose end



At this point, you would cut the hose at the tear, remove the remains from this black cuff then glue and screw the hose back onto it!

Inside the plastic cuff is this white cover



Underneath is the latch that holds it onto the wand

beko1987:
It's operated by this tiny spring



It just pulls out of the hose cuff



The main handle is clipped onto the chassis, and released by pushing this black latch in





The top cover and wand cover are held in with this locking tab



And pull off when that is released



Time to remove the tools and tool holder



And pull the combi tool apart



These 4 screws hold the switch cover in place

beko1987:
2 small tabs hold the switch cover on, and once removed it all looks like this



With the two switches like this



Pull all the connections apart



And the mains cable can be removed



The spinal cord can be pulled out this far for now



Time to move down now, and remove the post motor filter cover





The filter had a fair bit of fluff in, but not heavily soiled etc



It can be removed and cleaned up

beko1987:
The other wheel on the other side is bolted on. First you remove this cover a quarter of a turn with a pair of needle nose pliers



The screw underneath can be removed with the same process



And the shell lifted off



The top vanity cover unscrews now



Behind the non filter side sit these two washers, which will fall off if you dont remove them now



The socket for the brushroll housing can be lifted up now it's not held in with the vanity cover





But you can't just take the wires out as they run behind this bit of plastic.



Which you could probably just cut, or you could remove the connectors from the plastic block (they just lift out) and feed them through

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