Dyson DC41 Mk2 (Erp) - Stripdown and Refurb!

[beko1987]

Next, run all the wires where they need to go under the airflow duct



Then, fit the first half of the airflow duct, running the wires through their holes



Pop the PCB in, screw it down and populate the wires



Fit the seal to the cyclone locating part, then fit the top half of the airflow duct and screw it down



Grab the part I kept calling the wheel housing earlier, which is actually probably maybe the yolk assembly, and fit the 2 rollers



Fit the white cog



Next, fit the stabilizer lock bar to the internal hose bracket





Screw this to the other bit

[beko1987]

Clip the washers and cradle to the wheel axle



Then drop the whole lot onto the machine



And do up all the screws, manipulating it about as it need to be manipulated





Pull the internal hose out and secure it in place at the top



Fit the post motor filter back plate and hide all those nasty screws



Next, find the brushroll plug cover and feed the wires under the plastic part



Wire it all back up



And fit it into place

[beko1987]

With that, you can recline the machine if it's not already, and slide the top cover on



Then, fit a wheel!



Pop the post motor filter back on



Then fit the other wheel



Up top now, and fit the wiring to where it needs to go, plugging it in here and there



Pop the switch covers together





Then fit the switch cover to the chassis, checking switch operation once screwed together



Tools back on!

[beko1987]

Wand handle next







Popped that onto the cleaner



Hose now!



Inner red locking ring and spring fitted now



White cover clipped on (I think this stops the red part pinging out and it all jamming up if the hose is pulled on the wand)



Push the outer rubber collar onto the inner black collar, lining up the tabs



Then clip the end part onto all of that

[beko1987]

Hose is a bit cleaner for a spin through the washing machine



Next, fit the stupid bottom cord hook, then wipe the smile off it's smug stupid falling out face by fitting the hose, trapping it forever



Blimey, 1 SCREW LEFT 



Which sits under all this



Clunk, Click



and it's done!

So there we have it, the first ever Dyson DC41 Mk2 stripdown thread probably anywhere, and since Dyson do not release the service manuals, probably the only place you will find the info!

I hope this helps people who want to fix or refurbish their own machines, collectors have a good ogle at the inside of one, and people in the trade who will do what I will do, and in the future follow this thread with their own basket case model sat on the bench!

As always, thanks for reading! I'm off to bed.

[MVacs]

Epic. 

[ryevac]

Thanks for taking the time and effort on this one.

[premierdysonrepairs]

Much appreciated, as I have on sitting requiring a main motor.

[Madrat]

Don't know what it is but even with this fantastic thread noting interests me at all about these newer dysons, I just think there to over complicated for no apparent reason.

[Halcyon]

I'm literally speechless. First of all I wouldn't even know how to take it apart but then to put it all together, man ..



I would probably sit and cry if I had to put it all together 

It's unbelievable, I'm so impressed.