Dyson & Sebo Vacuum Cleaner Repair & Advice Forums

Other Vacuum Cleaners & Site Suggestions => Discussion About Other Vacuum Cleaners & Appliances => Topic started by: HDS2000 on September 18, 2014, 07:48:17 pm

Title: Dyson-ish DC05 motor in Nilfisk
Post by: HDS2000 on September 18, 2014, 07:48:17 pm
20 years ago I bought a Nilfisk GM90 and the missus knocked the holy crap out of it for years. Eventually it just gave up; expiring with a shower of sparks according to her, and it got chucked in the "to be sorted" pile, along with everything else I couldn't be ar..  would eventually get around to.
So, I wondered about re-brushing it, then discovered the brushes were deliberately consumer unfriendly - no easy-replace Dyson brushes in this thing.
Having a look around I realised the Dyson motors were very close in size and one of them would fit in the Nilfisk motor housing.
I didn't want to spend too much on it, in the chance it would be a waste of money and time, so bought a cheapy ebay motor from Parts'N'Farts or somewhere.
Hah; they claimed the original price was £45, reduced to £15; yeah, right.  :)
Still, if it lasts a year I'll be happy - sheet, if it lasts a couple of months and goes pop I won't be heartbroken, as it's just a proof of concept and I can stuff decent quality Dyson motors into Nilfisks now until the cows come home.

On with the show...

Yeah; this looks high quality. Like a firecracker...  >:(
[attachimg=1]


Once the old motor's out, put a bead of silicone round the top and bottom of the base rubber bumper, to anchor the motor. It will sit there fine without this, but this is to prevent rotation.
[attachimg=2]

Also as part of the anti-torque bodge, a four-some blob of PU foam is put in place.
[attachimg=3]

The Dyson motor is approx 21mm shorter than the Nilfisk, so this spacer is cut 22mm to centralise it and bear down slightly on the rubber. The spacer is a piece of 28mm PEX pipe, rasped out slightly on the bottom to fit over the bearing housing with a bit of heat. I don't see that going anywhere.
[attachimg=4]

Another thing had to be done - cure all the cracks in the bottom casing. This seems to be a problem with the plastic GS/GM series, as I see replacement casings still for sale - but at one helluva price. Sod that, it's ABS and can be glued or hot welded. I opted to glue it up as I had a pot of ABS / PVC pipe glue and plenty of box conduit spare.
[attachimg=5]

Ugly but effective, and from normal viewing it's not seen anwyay.
[attachimg=6]
Title: Re: Dyson-ish DC05 motor in Nilfisk
Post by: beko1987 on September 18, 2014, 08:48:13 pm
Nice save! Should last a while now!
Title: Re: Dyson-ish DC05 motor in Nilfisk
Post by: HDS2000 on September 18, 2014, 10:35:42 pm
Nice save! Should last a while now!
I hope so - I'm keeping an eye out for others. Just missed one, but it was too far up the road and the seller CBA sending it, even though I was willing to pay for postage.  There are still a lot of these around, at the right price.