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Back together and works very well! Also successfully replaced the belts on a DC04 using the same method!
Will be getting a dc04 switch tool on payday as well. Do they get clutch knobs off more easily as well?
If they sound a bit rattly when not in use (clutch off, slight metallic tinging, not a dead clutch roar) what could that be indicative of? Have one that does this, works fine though and internally I can see nothing wrong.