The problem wasn't the clutch. It was the brush bar. I have a replacement brush bar from my donor machine but the 'new' bar is yellow whereas the original is black. Both machines are clutched and the bars are otherwise identical. The new bar has two additional stops on the ends with a few brushes attached. The plastic stops are approx 8mm cubed. The new bar has the same part number as my old bar. I'm wondering whether this was an upgrade. The internet has pictures of both brush bars as being for DC04s.
I'm also wondering whether to saw the stops off as the old and new brush bars will then be identical. Any advice would be great please. thanks in advance.